Trolley furnace is a common high-temperature furnace used for high-temperature processes such as heat treatment and smelting. However, various malfunctions may occur with the trolley furnace during use. This article will introduce some common trolley furnace failures and their solutions.Influence of Reaction Sintering Process on Properties of Silicon Carbide Ceramics Fault 1: Uneven heating Uneven heating of the trolley furnace may lead to unstable product quality and affect production efficiency. Common reasons include: ·The temperature inside the furnace is uneven. At this time, you can try to adjust the position of the heater, add insulation materials, etc.tck6340-tck6340s-tck6350-cnc-slant-bed-lathe-machine ·The heater is damaged. Check whether the heater is damaged or aged and needs to be replaced. ·Control system failure. Check whether the control system is working properly and whether electronic components need to be replaced or software updated.tck500s Fault 2: Overheating or cold in the furnace A furnace that is too hot or cold can also affect product quality, so it is crucial to identify and resolve these issues promptly. The following are possible causes of these problems: ·The furnace temperature controller is faulty. Check and replace the controller and correct the control parameters.automatic-horizontal-band-saw-for-profile-gz4250h ·Thermal sensor failure. Check whether the temperature sensor is working properly and replace or repair it. ·Heater power supply problem. Check whether the heater circuit is normal and whether it needs to be replaced or repaired.
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Strictly follow the computer program to operate and start the operation, turn on the main heating power supply (one, two, three, and four zone heating switches) respectively, and keep the continuous heating time for 6 hours. Saw Hob Vacuum Furnace Application That is: 1 hour at 150 degrees, 1 hour at 300 degrees, 1 hour at 450 degrees, 1 hour at 550 degrees, half an hour at 700 degrees, half an hour at 800 degrees, half an hour at 50 degrees per liter above 800 degrees.Flux-free Vacuum Brazing of Aluminum Alloys When the furnace temperature of the quenching furnace reaches above 200 degrees, the cooling water at the furnace mouth should be turned on (considering water saving, as long as there is a small amount of flow, the outlet water is 70 degrees).Ceramic-To-Metal Vacuum Brazing Services When the temperature of the quenching furnace reaches above 300 degrees, the mesh belt should be turned on. When the furnace temperature of the quenching furnace reaches 500 degrees, the water circulation pump is turned on to keep the water curtain cooling in the water seal groove at the outlet of the furnace.Vacuum oil quenching and tempering spring steel wire
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The feeding gate is a proportional valve, that is, a valve that can control the switching speed of the valve. The proportional valve has a pilot valve, and the pilot valve must be energized whether the valve is opened or closed. The proportional valve is a valve controlled by 4~20mA signal, 4~12mA controls the valve to close, and 12~20mA controls the valve to open.Vacuum Hardening Stainless Steel The absolute value of the difference between the current and 12mA determines the speed of the valve action. The larger the absolute value of the difference, the faster the valve action; the smaller the absolute value of the difference, the slower the valve action.Sintering of B4C by Pressureless Liquid Phase Sintering Unloading gate operation screen: The computer controls the power on and off of the pilot valve and the input current of the proportional valve by comparing the set value of the blanking gate with the actual value of the blanking gate, so as to realize the precise positioning of the blanking gate. That is to say, when the deviation between the set value and the actual value is less than 100 degrees, there is no need to adjust the opening degree, and the unloading gate will not act. When the deviation between the set value and the actual value is greater than degrees, and the set value is greater than the actual value, the valve is opened; when the deviation between the set value and the actual value is greater than degrees, and the set value is less than the actual value, the valve is closed. Vacuum Heat Treatment of Fasteners There are 3 speed gears for forward and reverse valve action, which are high speed, medium speed and low speed respectively. The larger the deviation value is, the faster the valve action speed will be. When the difference between the actual angle and the set angle is greater than 8 degrees, use high speed, when it is 4~8 degrees, use medium speed, and when it is less than 4 degrees, use low speed.Vacuum sintering of transparent ceramics
Trolley furnace is a common high-temperature furnace used for high-temperature processes such as heat treatment and smelting. However, various malfunctions may occur with the trolley furnace during use. This article will introduce some common trolley furnace failures and their solutions.Influence of Reaction Sintering Process on Properties of Silicon Carbide Ceramics Fault 1: Uneven heating Uneven heating of the trolley furnace may lead to unstable product quality and affect production efficiency. Common reasons include: ·The temperature inside the furnace is uneven. At this time, you can try to adjust the position of the heater, add insulation materials, etc.tck6340-tck6340s-tck6350-cnc-slant-bed-lathe-machine ·The heater is damaged. Check whether the heater is damaged or aged and needs to be replaced. ·Control system failure. Check whether the control system is working properly and whether electronic components need to be replaced or software updated.tck500s Fault 2: Overheating or cold in the furnace A furnace that is too hot or cold can also affect product quality, so it is crucial to identify and resolve these issues promptly. The following are possible causes of these problems: ·The furnace temperature controller is faulty. Check and replace the controller and correct the control parameters.automatic-horizontal-band-saw-for-profile-gz4250h ·Thermal sensor failure. Check whether the temperature sensor is working properly and replace or repair it. ·Heater power supply problem. Check whether the heater circuit is normal and whether it needs to be replaced or repaired.
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Strictly follow the computer program to operate and start the operation, turn on the main heating power supply (one, two, three, and four zone heating switches) respectively, and keep the continuous heating time for 6 hours. Saw Hob Vacuum Furnace Application That is: 1 hour at 150 degrees, 1 hour at 300 degrees, 1 hour at 450 degrees, 1 hour at 550 degrees, half an hour at 700 degrees, half an hour at 800 degrees, half an hour at 50 degrees per liter above 800 degrees.Flux-free Vacuum Brazing of Aluminum Alloys When the furnace temperature of the quenching furnace reaches above 200 degrees, the cooling water at the furnace mouth should be turned on (considering water saving, as long as there is a small amount of flow, the outlet water is 70 degrees).Ceramic-To-Metal Vacuum Brazing Services When the temperature of the quenching furnace reaches above 300 degrees, the mesh belt should be turned on. When the furnace temperature of the quenching furnace reaches 500 degrees, the water circulation pump is turned on to keep the water curtain cooling in the water seal groove at the outlet of the furnace.Vacuum oil quenching and tempering spring steel wire
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The feeding gate is a proportional valve, that is, a valve that can control the switching speed of the valve. The proportional valve has a pilot valve, and the pilot valve must be energized whether the valve is opened or closed. The proportional valve is a valve controlled by 4~20mA signal, 4~12mA controls the valve to close, and 12~20mA controls the valve to open.Vacuum Hardening Stainless Steel The absolute value of the difference between the current and 12mA determines the speed of the valve action. The larger the absolute value of the difference, the faster the valve action; the smaller the absolute value of the difference, the slower the valve action.Sintering of B4C by Pressureless Liquid Phase Sintering Unloading gate operation screen: The computer controls the power on and off of the pilot valve and the input current of the proportional valve by comparing the set value of the blanking gate with the actual value of the blanking gate, so as to realize the precise positioning of the blanking gate. That is to say, when the deviation between the set value and the actual value is less than 100 degrees, there is no need to adjust the opening degree, and the unloading gate will not act. When the deviation between the set value and the actual value is greater than degrees, and the set value is greater than the actual value, the valve is opened; when the deviation between the set value and the actual value is greater than degrees, and the set value is less than the actual value, the valve is closed. Vacuum Heat Treatment of Fasteners There are 3 speed gears for forward and reverse valve action, which are high speed, medium speed and low speed respectively. The larger the deviation value is, the faster the valve action speed will be. When the difference between the actual angle and the set angle is greater than 8 degrees, use high speed, when it is 4~8 degrees, use medium speed, and when it is less than 4 degrees, use low speed.Vacuum sintering of transparent ceramics